Hiring chillers during the chocolate
manufacturing process can help ensure chocolate production deadlines are met,
and that the chocolate produced is of the required, saleable quality.
Keeping chocolate and manufacturing machinery cool
In hot weather, and during other
high-demand/increased production periods throughout the year, rented chillers
can help to keep chocolate at the right cooling/setting and storage
temperatures. (Leased water chillers are attached to air handling units in
chocolate production plants so that air conditioning is created on a large
scale.)
More on how it works: Leased
chilling machines help to keep chocolate-making machinery at a specific
temperature, so that it does not overheat. This in turn means chocolate
processing is also at the required specific temperature.
Thanks to rented chillers, the
chocolate manufacturing process in hot weather is sped up - to combat the
slower chocolate cooling/setting time that too hot natural temperatures can
create - and productivity continues as normal.
As well as chocolate melting in hot
weather, it can also 'lose its shine' when it resets; shapes, patterns and
detailed designs can be much less precise; it can also break and crumble too
quickly after sale; and the under layer of chocolate coating on bars and sweets
can 'flake' into fillings. Also, moving chocolate from one temperature extreme
to another during storage - such as from a refrigerator on a hot day - can
result in an oily texture and other forms of discoloration.
UK chocolate buyers can be very
discerning, and expect their chocolate to be 'just so'; they will immediately
notice if their favorite chocolate is nothing less than perfect.
Most chocolate manufacturers world-wide
have installed chiller systems at their manufacturing plants but they also need
to consider whether they have an appropriate contingency plan in place should
the unthinkable happen: if the production plant experiences an unusually hot
spell of weather, production quality and quantity can suddenly jeopardized.
Hiring chillers during these periods
allows chocolate manufacturers to keep production on track, and to continue to
compete in what is one of the most competitive industries in the world.
But it is not only during summer and
unexpected hot spells throughout the year that rented chillers can prove a
godsend...
Chocolate 'seasons'
Chocolate bars, fudge and truffles,
etc., sell all year round, and established chocolate manufacturers are
experienced in planning and handling production to meet this demand; but
manufacturing levels need to be considerably stepped-up to meet the British
public's insatiable demand for milk chocolate, dark chocolate, white chocolate
and even gourmet chocolate at times such as Christmas, Easter, Valentine's Day
and Mother's Day etc.
Chocolate manufacture is an eight
step process which takes the cacao beans from their initial state through to
making cocoa butter and finally molding, cooling and storage of the final
product itself (usually at 15 to 17 °C or 59 to 63 °F, with a relative humidity
of less than 50 per cent). Each stage is an exact science with conditions being
controlled throughout. All the hard work and care involved during the first
steps of the chocolate production process can be undone if the cooling/setting
and storage steps are not handled perfectly; this is where hired chillers prove
invaluable: the maintaining of required cooling/setting and storage
temperatures is assured.
Contingency plans
Specialist portable chiller rental
companies are experienced in formulating contingency plans for chocolate
manufacturers large and small. Site surveys are carried out where plans can be
agreed relating to the delivery and setting-up of portable rented chiller units
at chocolate production plants during the aforementioned 'risk' periods, during
high production seasons, and also to safeguard the site from an installed
chiller system failure.
A slow chocolate setting process can
equate to less profit. Chiller rental, as part of a contingency plan, is a
reliable and affordable safeguard against that happening.
Coolaire Consolidated’s
refrigerated display freezers and chillers are made for tropical environments
such as that of the Philippines, with all-stainless steel cases and glass doors
and windows. With ranges from half-door, full-door, to countertop variants,
they are made for a wide array of requirements such as chiller, freezer,
top-freezer/bottom-chiller, blast freezer and blast chiller. Waste no more time
and visit http://coolaireconsolidated.com/
All Seasons Hire Specialises in Supplying and Installing Chiller Rental Services - the perfect Chiller solution for Temporary Air Conditioning, Process Cooling, Additional seasonal Cooling, emergency backup and planned maintenance.
ReplyDeletehttp://www.chillerrentals.co.uk/
Thank you for sharing this post! I have read that a lot of companies that specialize in the chocolate business rely on chiller rental to help get the job done. This was definitely a insightful and interesting read. People never think about how much goes into making chocolate. Thank you again for sharing John!
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